Known for their corrosion resistance, and good conductivity of heat and electricity, copper conductors have been the conventional choice for various applications. Some common ones include telecommunication, electrical equipment, and power transmission. Since each application has its unique criticality, copper conductor manufacturing involves ensuring top levels of product quality and conforming with the required standards. As one of the leading manufacturers of copper wires in India, Vidya Wires complies with quality and safety standards, producing superior, durable, and efficient copper conductors suited to various applications. Here’s how we do it.
Maintaining Quality Standards in Copper Conductor Manufacturing – 7 Ways We Do It
Quality control encompasses various aspects, including making the right choices and ensuring continuous improvements. At Vidya Wires, we adopt a meticulous approach to each to deliver the desired levels of product quality.
- Making the Right Raw Material Choices
At Vidya Wires, quality control begins with making the right raw material choices. Thus, we handpick high-purity copper after multiple tests and assessments to enhance conductivity and reduce impurities. Additionally, we work only with reputed copper suppliers whom we audit regularly to examine their raw material quality. We also test the copper for oxygen, sulfur, or other impurities that can affect its conductivity and durability, and consequently affect the product’s performance.
- Accurate Machine Calibration and Maintenance
Manufacturing equipment is at the heart of quality control. Accordingly, we program and calibrate drawing machines to control wire diameters with precision and ensure consistency. Furthermore, we use superior lubricants and maintain proper cooling systems to curtail wire stress, surface defects, and overheating.
- Annealing Process
Our quality control process also includes maintaining accurate annealing temperatures and times to ensure copper’s physical properties like ductility and flexibility. We ensure atmospheric control in annealing furnaces to prevent oxidation of the copper surface.
- Extrusion and Insulation
Our experts ensure consistent application of insulation or coatings to avoid weak points resulting in usage failure. Furthermore, we regularly test insulation adhesion and thickness to meet the required product specifications.
- Testing and Quality Assurance
Our copper conductors undergo a range of tests and quality control procedures. These test the products across various parameters, ensuring they excel in every area.
- Mechanical Testing: It includes a range of tests to examine the product’s tensile strength and elongation tests to ensure the wire’s longevity.
- Electrical Testing: These tests include conductivity, insulation, and resistance performance so that the conductor meets the stipulated standards.
- Consistency Checks: The wire is also checked for diameter and insulation thickness across various manufacturing points to ensure product consistency.
- Surface Inspection: Surface examination involves checking cracks, scratches, deformities, etc., with advanced visual inspections and automated QC.
- Employee Training and Continuous Improvements
Quality control isn’t merely a process but an approach we adhere to in our company’s culture. Accordingly, we train our workforce in various quality control procedures, explaining to them the significance of each. Our quality inspectors ensure compliance with the necessary safety measures to mitigate the risk of accidents.
Furthermore, we’ve implemented feedback loops to drive continuous improvements. In addition, we stay abreast of technological advances and updates across the industry, implementing them relevantly across every stage of production.
- Compliance with Standards
Our copper wires conform to multiple standards prevalent in India. These include IS 12444:2020, IS 2665 (1964), IS 4412:1981, IS 7404-1 (1991), IS 11395 (1985), IS 13730-0-1, and many more. We audit our processes and test our compliance with these standards to ensure we follow them fully and that our products meet industry standards.
40 Years of Quality, Trust, and Excellence!
Vidya Wires is the right choice for everyone looking for superior copper conductors, wires, busbars, sections, upcast rods, and much more. Our uncompromised product quality, efficient manufacturing, and prompt supply chain support make us a prudent choice for copper conductors suited for various applications. With over 40 years of relentless operations, we’ve built an extensive client base spanning various sectors and business domains. Please email us at inquiry@vidyawire.com to connect with our experts and explore our massive product range.
