Description
APPLICABLE SPECIFICATION / STANDARDS
- IEC, DIN, IS, Other Relevant National, international / Customized Standard
Enameled Aluminium Winding Wires
Enamel aluminum wire have a thin insulation layer. It is light weight, cost-effectiveness, and has excellent heat dissipation properties. The enamel coating insulates the wire, enabling companies to use it in winding coils for transformers, inductors, motors, etc. Besides, as aluminum is lighter than copper, enamel aluminum wires prove useful in applications where weight reduction is crucial.
The enamel insulation offers electrical insulation, mechanical protection, and thermal resistance. Its type used on aluminum winding wires is similar to those on copper wires. However, the enamel on aluminum wires is formulated to conform to aluminum surfaces and protect against environmental factors and mechanical stresses.
Most common enamel insulation types range from thermal class 105 ℃ to 240 ℃. These include polyvinyl acetal, modified polyester, polyester-imide, polyamide-imide, aromatic polyimide, polyurethane, corona resistance wire for various applications. Some common ones include transformers, motors, generators, automotive, industrial, and household appliances where performance and cost savings matter.
While aluminum has lower conductivity than copper, its benefits make it a suitable choice in applications where weight and thermal management are key factors.
| MIN. | MAX. | |
| SWG | 5 | 45 |
| Size | 5.400 mm | 0.50 mm |
| Grade | 1 | 3 |
| THERMAL CLASS | SPECIFICATION | |
| Polyester | 130°C | IS-13730-PART-34 |
| Modified Polyester | 155°C | IS-13730-PART-O3 |
| Polyestermide | 180°C | IS-13730-PART-08 |
| Dual Coated | 200/220°C | IS-13730-PART-13 |
| Self-Solderable | 155°C & 180°C | IS-13730-PART-20 |
| Electrical Motors | Auto Electrical |
| Transformers | Refrigerators |
| Switchgear | Air Conditioners |
| Consumer | Domestic Appliances |
| Industrial Electronics | Pumps & Fans |
PT 4, PT 10, PT 25, PT 45, PT 90, PTI80 & AS PER DIN STANDARDS
Benefits of an Enameled Aluminium Winding Wires
Enameled
copper wires offer a range of advantages. Of course, the wire’s efficiency also
depends on the winding wire manufacturer you choose. However, generally
speaking, an enameled copper wire offers the below benefits.
·
High Ductility: Copper alloy’s elongation rate of 20~40 percent
contributes to the high ductility of enameled copper wires.
·
Low Resistivity: Enameled copper wires have an electrical resistance
1.68 times higher than the copper wire cable.
·
Anti-Fatigue: Copper is not easily breakable. It has an elasticity
of up to 1.8 times higher than aluminium.
·
Low Voltage Loss: The low resistivity of the copper
wire lets the same current flow in the same section. Copper cables have a
smaller voltage drop. So, the same transmission distance can ensure better voltage
quality.
·
Low Electrical Loss: Again, the low resistivity of copper
contributes to a lower electrical loss than aluminium wires.
·
Low Heat Generation: Copper enameled wires of the same
section, and under the same current, generate less heat than aluminium wires.
Hence, the enameled copper wires are operationally much safer.
Why is Vidya Wires Among The Best Enameled Aluminium Winding Wires Manufacturers in India?
Here
are some reasons making Vidya Wires one of the most trustworthy and enameled
copper winding wire manufacturers in India.
·
Uncompromised Quality: For us, quality is of paramount
significance. Accordingly, each of the enameled copper wire we manufacture undergoes
stringent and multiple quality checks under various environments to test and
assure its quality across various parameters like strength, resistance,
ductility, etc.
·
Qualified and Experienced Resources: We nurture a team of
experienced and expert product designers and production resources who resonate
with the company’s aim and vision to deliver customer excellence and maintain
its position as one of the leading enameled copper winding wire manufacturers
in India.
·
High-Tech Manufacturing Infrastructure: We boast a state-of-the-infrastructure,
enabling us to manufacture enameled copper wires under a controlled environment
meeting all of the customer’s expectations and application’s needs.
·
Comprehensive Customer Support: As one of the leading copper
enameled wire manufacturers in India, our support and responsibility do not end
with manufacturing. Instead, it extends to various other areas like maintenance,
technical support, warranty replacements and more.
·
Broad and Diverse Client Base: Our diverse and long-running
client-based speaks for our success and credibility in the market as one of the
most trusted enamelled copper wire manufacturers in India.
Write
to us at inquiry@vidyawire.com
to learn more about our enameled copper wires and the value we’ll deliver as
your copper enameled wire manufacturers in India.
https://www.traditionrolex.com/40
