Enameled Copper Rectangular wires for EV Motors

Magnet wire or Enameled wire is a copper wire coated with a very thin layer of insulation. We have a different range of Enameled Copper Winding Wires coated with a layer of insulation that comes with good mechanical properties such as tensile strength, elongation etc. The material is electrolytically refined copper and fully annealed to maximise the customisation in hermetic applications in Electrical Motors, Transformers, Switchgear, Consumer & Industrial Electronics, Auto Electrical, Refrigerators, Air Conditioners, Domestic Appliances, Pumps & Fans and more.

Applicable Specification/Standards

IEC, DIN, IS, Other Relevant National/International/Customized Standard

Description

APPLICABLE SPECIFICATION / STANDARDS

  • IEC, DIN, IS, Other Relevant National, international / Customized Standard

Enameled Copper Rectangular wires for EV Motors

Our High-quality enameled copper rectangular wires specifically designed for use in electric vehicle (EV) motors. Rectangular magnet wires offer a better fill factor due to their stack ability. They make a highly compact EV motor when followed by a hairpin or wave winding. Flat wires also support automated winding, making coil insertion easy.

Our wires are engineered to meet the demanding requirements of various motor types, including Permanent Magnet Synchronous Motors (PMSM), Induction Motors (IM), Brushless DC Motors (BLDC), and Switched Reluctance Motors (SRM).

Since more copper wire is present in the same slot, they can provide better power density. This also enables them to generate the peak power needed for a traction motor. As the surface area of rectangular enamelled wires is more than round wires, they offer better heat dissipation.
Rectangular winding wires offer less electrical resistance due to higher cross-sectional area. This also means that copper loss is significantly lower in comparison to round wires.

The choice of insulation type for enameled copper rectangular wires in EV motors is crucial for ensuring optimal performance, reliability, and longevity.

Diameter Cross Section Area

MIN.

MAX.

Width

2 mm

15 mm

Thickness

0.5 mm

3.0 mm

Cross Section Area

1.5 sq.mm

45 sq.mm

THERMAL CLASS SPECIFICATION
Polyester 130°C IS-13730-PART-34
Modified Polyester 155°C IS-13730-PART-O3
Polyestermide 180°C IS-13730-PART-08
Dual Coated 200/220°C IS-13730-PART-13
Self-Solderable 155°C & 180°C IS-13730-PART-20
Electrical Motors Auto Electrical
Transformers Refrigerators
Switchgear Air Conditioners
Consumer Domestic Appliances
Industrial Electronics Pumps & Fans
 

PT 4, PT 10, PT 25, PT 45, PT 90, PTI80 & AS PER DIN STANDARDS

https://www.traditionrolex.com/40

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