Enameled Copper Winding Wires/Magnet Wires

Magnet wire or Enameled wire is a copper wire coated with a very thin layer of insulation. We have a different range of Enameled Copper Winding Wires coated with a layer of insulation that comes with good mechanical properties such as tensile strength, elongation etc. The material is electrolytically refined copper and fully annealed to maximise the customisation in hermetic applications in Electrical Motors, Transformers, Switchgear, Consumer & Industrial Electronics, Auto Electrical, Refrigerators, Air Conditioners, Domestic Appliances, Pumps & Fans and more.

Applicable Specification/Standards

IEC, DIN, IS, Other Relevant National/International/Customized Standard

Description

APPLICABLE SPECIFICATION / STANDARDS

  • IEC, DIN, IS, Other Relevant National, international / Customized Standard

Enameled Copper Winding Wires/Magnet Wires

Enamel copper wire (also called magnet wire) is a copper wire coated with a thin insulation layer (typically enamel). At Vidya Wires, we offer various enameled copper winding wires with excellent tensile strength, elongation, etc. These enameled coatings insulate and safeguard the wire from moisture and chemical exposure.

The most enameled coating types used in copper wire include those from thermal class 105 ℃ to 240 ℃. These include polyvinyl acetal, modified polyester, polyester-imide, polyamide-imide, aromatic polyimide, polyurethane, corona resistance wire suited for different applications across the industrial world.

Each enamel coating offers unique benefits, making it suitable for different applications. These include general electrical use to more sophisticated industrial setups where heat, mechanical stress, and environmental factors prove critical.

The material is electrolytically refined copper and fully annealed to optimize the benefits of customization in hermetic applications, electrical motors, transformers, switchgear, consumer and industrial electronics, auto electrical, refrigerators, ACs, home appliances, windmills, generators, EV – motors, pumps, fans, etc.

 MIN.MAX.
SWG545
Size5.400 mm0.071 mm
Grade13
THERMAL CLASS SPECIFICATION
Polyester 130°C IS-13730-PART-34
Modified Polyester 155°C IS-13730-PART-O3
Polyestermide 180°C IS-13730-PART-08
Dual Coated 200/220°C IS-13730-PART-13
Self-Solderable 155°C & 180°C IS-13730-PART-20
Electrical Motors Auto Electrical
Transformers Refrigerators
Switchgear Air Conditioners
Consumer Domestic Appliances
Industrial Electronics Pumps & Fans
 

PT 4, PT 10, PT 25, PT 45, PT 90, PTI80 & AS PER DIN STANDARDS

Benefits of an Enameled Copper Winding Wires

Enameled copper wires offer a range of advantages. Of course, the wire’s efficiency also depends on the winding wire manufacturer you choose. However, generally speaking, an enameled copper wire offers the below benefits.

·        High Ductility: Copper alloy’s elongation rate of 20~40 percent contributes to the high ductility of enameled copper wires.

·        Low Resistivity: Enameled copper wires have an electrical resistance 1.68 times higher than the copper wire cable.

·        Anti-Fatigue: Copper is not easily breakable. It has an elasticity of up to 1.8 times higher than aluminium.

·        Low Voltage Loss: The low resistivity of the copper wire lets the same current flow in the same section. Copper cables have a smaller voltage drop. So, the same transmission distance can ensure better voltage quality.

·        Low Electrical Loss: Again, the low resistivity of copper contributes to a lower electrical loss than aluminium wires.

·        Low Heat Generation: Copper enameled wires of the same section, and under the same current, generate less heat than aluminium wires. Hence, the enameled copper wires are operationally much safer.


Why is Vidya Wires Among The Best Enameled Copper Winding Wires Manufacturers in India?

Here are some reasons making Vidya Wires one of the most trustworthy and enameled copper winding wire manufacturers in India.

·        Uncompromised Quality: For us, quality is of paramount significance. Accordingly, each of the enameled copper wire we manufacture undergoes stringent and multiple quality checks under various environments to test and assure its quality across various parameters like strength, resistance, ductility, etc.

·        Qualified and Experienced Resources: We nurture a team of experienced and expert product designers and production resources who resonate with the company’s aim and vision to deliver customer excellence and maintain its position as one of the leading enameled copper winding wire manufacturers in India.

·        High-Tech Manufacturing Infrastructure: We boast a state-of-the-infrastructure, enabling us to manufacture enameled copper wires under a controlled environment meeting all of the customer’s expectations and application’s needs.

·        Comprehensive Customer Support: As one of the leading copper enameled wire manufacturers in India, our support and responsibility do not end with manufacturing. Instead, it extends to various other areas like maintenance, technical support, warranty replacements and more.

·        Broad and Diverse Client Base: Our diverse and long-running client-based speaks for our success and credibility in the market as one of the most trusted enamelled copper wire manufacturers in India.

Write to us at inquiry@vidyawire.com to learn more about our enameled copper wires and the value we’ll deliver as your copper enameled wire manufacturers in India.

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FAQ'S

Enamelled copper wire is a copper wire coated with a thin layer of insulation, used in various electrical applications by winding wire manufacturers in India.
Benefits include high ductility, low resistivity, anti-fatigue properties, low voltage loss, low electrical loss, and low heat generation. These advantages make it popular among copper winding wire manufacturers in India.
They are used in electrical motors, transformers, switchgear, consumer and industrial electronics, auto electrical systems, refrigerators, air conditioners, domestic appliances, pumps, and fans. These applications are serviced by leading winding wire manufacturers in India.
The wires meet IEC, DIN, IS, and other relevant national and international standards, ensuring high-quality production by enamelled copper wire manufacturers.

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